Ultrasonic Pulse Velocity test

Ultrasonic pulse velocity test || UPV Test – Methods and procedure

The ultrasonic pulse velocity test, or UPV test, is an example of a non-destructive concrete test. Generally, hardened concrete is subjected to non-destructive testing (NDT) and destructive tests (DT). Concrete is the world’s oldest and most significant construction material. Therefore, concrete testing is crucial for assessing structures’ stability, strength, durability, and condition of structures.

Non-destructive testing of concrete is a way of analysing concrete structures without causing damage. This aids in ensuring the structural quality and condition. The strength of the concrete is also influenced by various characteristics, including hardness, density, curing circumstances, ingredient quality, water-to-cement ratio, etc.

This article discusses the UPV test, which is one of the most well-liked and reliable non-destructive tests carried out on concrete structures.

Also read: Bitumen tests – 9 tests for flexible pavements

Ultrasonic Pulse Velocity test (UPV Test)

The most efficient and fast method of testing concrete is ultrasonic pulse velocity tests or UPV tests. The quality of concrete is assessed using the results of UPV tests, which evaluate the period of travel of ultrasonic pulse waves. A 50–55 kHz range must be maintained for the ultrasonic pulse wave’s frequency. The pulses are generated by the UPV tester’s pulse generator and are allowed to travel through the concrete. By monitoring the traversing distance and the duration, the pulse velocity can be determined. A higher rate indicates that the density and elastic modulus of the concrete is higher.

Cracks and defects in the structure are detected using UPV tests. Significant variations in pulse velocity values are indicative of broken and degraded concrete. The concrete’s density and wave velocity are related. Therefore, this test has tremendous potential for evaluating the quality of concrete.

Relevant IS code for UPV test

IS-13311 (Part 1):1992 (Reaffirmed- May 2013) “Non-Destructive Testing of Concrete- Methods of Test (Ultrasonic Pulse Velocity)”

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Ultrasonic Pulse Velocity tester

The UPV tester is the name of the type of equipment used to measure ultrasonic pulse velocity. The following accessories are included in the ultrasonic pulse velocity tester.

  • Electrical Pulse generator
  • Pair of Transducers (probes)
  • Amplifier
  • Electronic timing device
Ultrasonic Pulse Velocity Tester
Ultrasonic Pulse Velocity Tester

Principles of Ultrasonic Pulse Velocity test

The electrical pulse generator generates pulses sent through the UPV tester’s transducer. Through the concrete surfaces, the pulse generates many reflections. Using the formula shown below, the pulse velocity is calculated.

Pulse velocity, V = L/T

where L is the traverse distance, T is the time for the receiver to receive the pulse

However, the geometry of the material is unrelated to the UPV test. Accordingly, Better concrete strength is associated with higher velocity and vice versa. One of the dynamic tests for concrete is the ultrasonic pulse velocity test.

The objective of UPV testing

The main objectives of the ultrasonic pulse velocity test are

  • To learn the homogeneity of the concrete.
  • Determines the presence of cracks, voids and imperfections. 
  • To calculate the elastic modulus of concrete. 
  • Finds the quality of concrete relative to the standard requirements. 
  • To determine the age of concrete. 

Factors affecting Ultrasonic pulse velocity test

The UPV test detects cracks and assists in structure development. However, a number of factors influence how pulse velocity is measured. As a result, compressive strength cannot generally be approximated from the pulse velocity. The following are the elements that impact the UPV test.

  • Presence of reinforcement
  • Water content
  • Mix proportion
  • Temperature of concrete
  • Concrete age
  • The stress level of concrete

Methodology of UPV testing

Generally, Piezoelectric and magnetostrictive types of transducers are suitable for use with the UPV test. Additionally, its frequency range should be between 20 and 150 kHz. Accordingly, the electronic timing device monitors time with an accuracy of 0.1 microseconds.

The transducer transmits the waves that pass through the concrete surface. Similarly, the pulse waves get converted into electric signals received by the receiver transducer. The traversing measurement will be shown as ( L).
The Electronic timing device measures the receiving time of the signals. The time is denoted as (T).

Pulse velocity (v) = L/T

Basically, there are three common methods for doing UPV tests. They are a direct method and the indirect method.

Methodology of UPV test
Methodology of UPV test

Direct method

Generally, the maximum energy is transmitted at right angles to the face of the transmitter. As a result, to achieve the most significant results, the receiving transducer must be placed on the side of the transmitting transducer. Accordingly, this is referred to as the direct approach or cross-probing.

Ultrasonic Pulse velocity test -Types
Ultrasonic Pulse velocity test -Types

Indirect method

In some circumstances, the opposite side of the structure may be inaccessible. Therefore, the receiving and transmitting transducers are installed on the same face as the concrete members in this scenario. This is known as the indirect method or surface probing. This approach is less effective than the direct approach. However, the test findings are mostly influenced by the surface concrete, which has different properties from the structural components’ core concrete.

The result from the Interpretation of UPV Tests

The density and elastic modulus of concrete are correlated with the ultrasonic pulse velocity. This in turn generally depends on the components, mixing processes, placement techniques, concrete compaction and curing, casting temperature, etc.

Basically, the leading causes of internal cracks and pockets in concrete are lack of compaction and concrete segregation. Basically, lower pulse velocity values are a result of these concrete defects. However, the laboratory tests might have confirmed a well-designed concrete.

The range of pulse velocity in the direct method is shown below.

  1. Above 4.5 Excellent
  2. 3.5 to 4.5 Good
  3. 3.0 to 3.5 Medium
  4. Below 3.0 Doubtful

Conclusion

However, the final assessment of compressive strength from UPV is not the sole criterion used to determine concrete strength. Basically, the strength is confirmed by comparing it to a compressive strength estimate derived from the same ingredient mix and conditions. However, the results of the UPV test and site tests conducted using similar ingredients may be correlated. When compared to actual UPV intensities, the numbers may change by about 20%.

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